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Lightning Bolt is the name to know for Monel fasteners. Monel
nickel-copper alloy K-500 combines the excellent corrosion
resistance characteristic of Monel alloy 400 with the added
advantages of greater strength and hardness. It is for these reasons
why nuts, washers, bolts, hex cap screws, socket head cap screws,
and a variety of other fasteners of made of this highly corrosive
resistant alloy.
The increased properties are obtained by
adding aluminum and titanimum to the nickel-copper base, and by
heating under controlled conditions so that submicroscopic particles
of Ni3 (Ti, Al) are precipitated thoughout the matrix. The thermal
processing used to effect precipitation is commonly called age
hardening or aging.
Typical applications for alloy K-500 are pump shafts and impellers;
doctor blades and scrapers; oil-well drill collars and instruments;
electronic components; springs; and valve trim.
The corrosion resistance of Monel alloy K-500 is subtantially
equivalent to that of alloy 400 except that, when in the
age-hardened condition, alloy K-500 has a greater tendency toward
stress-corrosion cracking in some environments. Monel alloy K-500
has been found to be resistant to a sour-gas environment. After 6
days of continuous immersion in saturated (3500ppm) hydrogen sulfide
solutions at acidic and basic pH's (ranging from 1.0 to 11.0),
U-bend specimens of age-hardened sheet show no cracking. There was
some tightly adherent black scale.
Hardness of the specimens ranged from 28
to 40 Rc.
The combination of very low corrosion rates in
high-velocity sea water and high strength make alloy K-500
particularly suitable for shafts of centrifugal pumps in marine
service. In stagnant or slow-moving sea water, fouling may occur
followed by pitting, but this pitting slows down after a fairly
rapid initial attack.
Monel K-500 is a precipitation-hardenable nickel-copper alloy that
combines the excellent corrosion resistance characteristic of Monel
400 with the added advantage of greater strength and hardness. These
amplified properties, strength and hardness, are obtained by adding
aluminum and titanium to the nickel-copper base and by a thermal
processing used to effect precipitation, typically called age
hardening or aging.
When in the age-hardened condition,
Monel K-500 has a greater tendency toward stress-corrosion cracking
in some environments than Monel 400. Alloy K-500 has approximately
three times the yield strength and double the tensile strength when
compared with alloy 400. Plus, it can be further strengthened by
cold working prior to precipitation hardening. The strength of this
nickel steel alloy is maintained to 1200° F but stays ductile and
tough down to temperatures of 400° F. Its melting range is
2400-2460°F.
It should be noted that this nickel alloy is spark resistant and
non-magnetic to -200° F. However, it is possible to develop a
magnetic layer on the surface of the material during processing.
Aluminum and copper may be selectively oxidized during heating,
leaving a magnetic nickel rich film on the outside. Pickling or
bright dipping in acid can remove this magnetic film and restore the
non-magnetic properties.
The corrosion resistance of alloy K-500 is substantially equivalent
to that of alloy 400 except that when in the age-hardened condition,
nickel alloy K-500 has a greater tendency toward stress-corrosion
cracking in some environments. Monel K-500 has been found to be
resistant to a sour-gas environment.
The combination of very low corrosion
rates in high-velocity sear water and high strength make alloy K-500
particularly suitable for fasteners, nuts, washers, bolts, studs in
marine service. In stagnant or slow-moving sea water, fouling may
occur followed by pitting but this pitting slows down after a fairly
rapid initial attack.
Regardless of the type of fastener,
contact Lightning Bolt for all of your Monel fastener needs.
For More Information or to Place Orders
To learn more about our products, or to
place an order, please call (225) 272-6200 or send an email to
sales@lightningbolt.cc.
For calls placed from outside of the United States, please call
001-225-272-6200.
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